Vivek with his ECS Label Press
Vivek Kapoor, Managing Director of Navi Mumbai based Creative Labels, is the current and longest serving President of LMAI (label manufacturers association of India). With his office in South Mumbai and factory some 40 km away in Mahape, Navi Mumbai, one is left wondering how Vivek manages to control his one man show and still find time for the label association and also indulge in an extremely busy lifestyle.  “I operate by delegation” says Vivek, he further adds, “If I have to be in the factory all day long then I would not be able to do anything else”. It is interesting to note that Vivek‘s mentor and a close relative Surinder Kapur was the founder President of LMAI. The large extended family of Kapoors has given two out of the four Presidents to LMAI since inception. The Indian label industry is appreciative of their contribution. In April 2011 I wrote about Surinder Kapur whose grandfather Lala Jai Dayal Kapur, with support of his friend Lala Karam Chand Thapar founder of Ballarpur Industries, started their paper trading business at Amritsar where they had relocated from Lahore after partition of India. Around the same time Jai Dayal Kapur’s brother Ram Lal Kapoor also started his business in paper trading with distribution agency from the then British owned Titagarh Paper Mills. Today the large extended families of both the brothers are spread in various cities around India and well established in paper and printing business. Pyare Lal Kapoor, one of the four sons of Ram Lal Kapoor had six sons who were, in typical Punjabi tradition expected to join the joint family business but one of his son Shashi Mohan Kapoor who had pursued education in chartered accountancy, drifted away from family business. Initially it was out of curiosity to try his hand in practicing he moved to Mumbai as big business was there and eventually with a successful practice in place, he never actively returned to the family business, though he remains a part of it even today passively. Shashi Mohan wanted his son Vivek to also become a chartered accountant and take over his well established practice but it appears the influence of cousins in business and the traditional Punjabi business traits of a large extended business family prevailed. Punjabis are people who hail from the north Indian state of Punjab. Vivek completed one group of in Chartered accountancy and also prepared for the 2nd group but never appeared for the final exams, because he knew if he did, he would have to be a CA like his father. He did not wish to take up that career as he feels, “it is postmortem of accounts”.
Shashi Mohan like any caring parent was a worried man, now that his son Vivek wanted to be in business. He was worried because Vivek did not have any experience. It was only his interaction with his large extended family that this decision had been made. Initially they toyed with the idea of going into textiles but the number of processes involved to reach a finished product was a deterrent. With passage of time Shashi Mohan started discussing with family and friends the options available. It was when he discussed with his cousin Surinder Kapur who was already in production of labels that Surinder suggested Vivek also make labels. Shashi mohan had been very close to Surinder’s father and also took care of their tax matters. He thought since he was in know of their suppliers and customers this would be unethical. Surinder and his father assured Shashi Mohan it was not an issue with them and they even took upon themselves to train Vivek at their Taloja factory, R K Papers. With this decision made, Vivek trained for 4-5 weeks at R K Papers and thus started his journey into the world of labels. Vivek and Shashi Mohan to this date are indebted to Surinder Kapur and his father Raj Kumar for initiating Vivek in labels. Vivek took to the label industry as if it was made out business for him, the online converting in a single pass suited his temperament and appealed to him immensely.
In 1996-97 a young 28 year old Vivek Kapoor setup his startup venture Icon prints at Navi Mumbai with a cousin as partner.  They bought their first label press, a four colour semi rotary Iwasaki. Yet, he was a novice in printing. When he went to show a printed sample to one of his earliest customer, the customer asked him to bring LSD. Vivek was stunned, thinking the guy was asking for some drug! It was eventually explained to him that LSD in print meant “Light Standard Dark”. Another nightmare happened when he was on the verge of losing a pharma customer as each time he printed, the colour would smudge. The customer wondered if Vivek could ever get it right. The solution when it happened makes him smile at how simple it was. Instead of printing orange first and then black, he printed black first and the problem was over! He was a fast learner and thereafter progressed to buy their second label press and this time an Etipole in the year 2000. Initial years were tough for Icon Prints as they started to sell plain labels which were sold mostly in the unorganized market and had to be competing with small timers who sold without invoicing on cash. The very first year they ended up with a cash loss and considered closing the business. It was only when they started to print and add value to their product that the venture started to look up. Vivek is nostalgic about his first label that he printed was for a multinational consumer goods company. At that point of time FMCG (Fast Moving Consumer Goods) companies were importing labels and winning an order against quality coming from foreign lands was a very satisfying accomplishment. Vivek further draws pleasure in being first person in India to produce labels for seamless tubes for packaging “Brylcream” as the brand owners were finding it difficult to print the logo, this started the trend of tube labels in India.
Ten years after starting Icon Prints, restlessness and differences between the partners started to surface. Vivek wanted to expand against the wishes of his cousin who was his partner. Expansion calls for additional investment and borrowings. Most of the time partnerships come under stress due to such differences. One would want stability and the other, expansion and action. Family differences also started showing up. Finally in 2007 the partners separated and Vivek quit Icon Prints to start Creative Labels Pvt. Ltd. at a 4500 square feet rented premises in Navi Mumbai with a new LR3 7 colour Iwasaki. This indeed was a turning point in his career so far. It was struggle from scratch once again. Giving up all that was achieved at Icon prints and building a new customer base after a gap of almost six months was like establishing his startup venture all over again. Ethically, Vivek did not want to start a business in parallel, while the partnership was in separation mode at Icon so it became all the more indulgence and hard work to succeed when eventually he started his new venture. He soon realized that if he had to bring success to his new venture, he had to adopt and accept technological changes and developments in narrow web label printing. Initially he expanded his startup by installing a Gallus EM 280 but as Creative Labels got a foot hold in the marketplace, Vivek recognized the need for a short web path in narrow web label printing to reduce wastages and reduce operator intervention and thus he decided to buy a Gallus ECS label press. Vivek like most of the other label printers feels digital will one day change the scenario but yet it is time to keep a close watch on the technology and the plunge will be taken at an appropriate time. According to him, one has to change with time. When asked where he sees himself and his company in five years, he says, “We grow as we grow. We make our efforts and growth will come naturally”. However end of the day the Chartered Accountant in him, inherited from his father says it all, “The bottom-line will be the guide”.
In 2013 Creative prints acquired an industrial plot close to their first rented factory and built it to accommodate their expansion. They now operate out of a total production floor area of 12000 square Feet 7500 in the new factory and 4500 in the old factory. They employ a work force of 60 employees and possess three label presses. Vivek’s family also has partnership interest in Kapco Prints (Offset Printers) at Chandigarh and Baddi (H.P.) in North India. It is interesting to note that Vivek’s father Shashi Mohan and his brothers, all the six of them are still partners in the printing business.
 
Shveta & Vivek Kapoor with Lisa Milburn MD Labelexpoat Goa  
Vivek Kapoor, the only son of Shashi Mohan Kapoor, is an alumnus of Campion School, Mumbai. He graduated in Commerce from H R College also in Mumbai.  His wife Shveta is a unique pleasant personality, always seen wearing the best jewellery… a smile! She is essentially a homemaker. After completing her education in commerce, she pursued an advanced course in Jewellery design. After teaching for some time at the Indian Institute of Jewellery, she now designs jewellery privately. Their only son Vidur is a fine young teenager. Though Vivek insists that he does not see him as a label printer in the future but it appears Vidur is already there. Vidur is a part of every label event and is recognisable by most of the established printers.  We will leave the prerogative for his future to be his very own for this young man!
Vivek has taken keen interest in industry association and as the President of LMAI has been
instrumental in creating a unique platform for the Indian Label Industry, “The annual LMAI label conference”. I remember when the first conference was being organized at Goa, the kind of effort put in was gigantic and sitting at Mumbai, Vivek was coordinating all the time. Since I was a member of the managing committee then, I used to get Vivek’s call every other day. He would talk endlessly on the planning and my family would ask, “Does Vivek have a free mobile phone?”LMAI has successfully organized two conferences at GOA with global attendance from most of the reputed suppliers. The LMAI Conference is now declared to be held regularly every two years. Under Vivek’s leadership the members of the label association LMAI have been able to get subsidies on investments, on travel and participation in premier trade shows abroad like Labelexpo, from the Ministry of MSME (Micro Small & Medium Enterprises) Government of India. Vivek has also taken initiatives with support from leading industry suppliers to support schooling of operators for label presses. This is an area that is a cause of worry due to shortage of trained operators to run the high-end sophisticated presses. If his efforts succeed this will help increase the operator availability in India.
Each time I interview a leading label printer, I ask a question that is important for us and our environment. Given the fact that 50% of all the label material that label printers use, goes to landfills impacting the environment adversely, I wish to know the initiatives that they have taken in this direction. The question becomes all the more important in case of Vivek as he heads the label association. He has tried various initiatives with industry suppliers on waste management but success has been evasive. He says,” We firmly believe that it is for the better of future generations that we leave behind a cleaner earth. I will continue to find ways to implement systems and environmentally friendly production processes.”
Written by Harveer Sahni, Managing Director, Weldon Celloplast Limited, New Delhi-110008 India, July 2014

The above article can be reproduced by publications after taking permision and giving due credit to author.
Hoessein Hadaoui
Some years ago Hoessein Hadaoui of Telrol and I were in an inconclusive discussions for a deal to supply self adhesive paper to Telerol. Thereafter he visited us at the Labelexpo India and we have been friends ever since. 
 
 
 
 
 
 
 
 
 
 
 

At the last Labelexpo in Brussels while I and Dean Scarbrough, President & Global CEO of Avery Dennison were congratulating Tomas Rink, Chairman Ritrama, on his receiving the Life time achievement award, Hossein almost ran across to take a memorable picture of us. Then last year Hossein, while informing his expansion  plans also expressed his desire to consider investing in India. Yesterday he sent to me the following press release;

 

 

 

Hansol Paper today announced the acquisition of the shares in Telrol B.V., a European leader in self-adhesive labels from Telrol Management B.V. The founder  ( Ton Jacobs ) will leave the company for retirement and Hoessein Hadaoui will remain CEO / part owner of the Group. Together with the Schades Group which Hansol Paper acquired in September 2013, this additional acquisition will create a one of kinds in the servicing of POS receipts and self-adhesive labels for the retail business across Europe.
Mr. Sang-Hun Lee, CEO of Hansol Paper: “The objective of this acquisition will be to enter into the fast growing label business and to ensure Telrol’s further growth with Hansol Paper’s experience and core competency. To strengthen its business portfolio,  Hansol Paper became the first Korean paper manufacturer to enter into European market after acquiring the Schades Group, a European market leader in POS  thermal paper converting and label manufacturing.  As its future business plan, Hansol Paper aims to grow its label converting business to its core business all along with the paper converting of the Schades Group.”   
Hoessein Hadaoui, CEO of Telrol Group: “This acquisition will enable the company to further strengthen its competitive position and become a part of a significant pan-European group, as well as Hansol’s competitive advantage and high quality standards will strengthen our position. Our growth strategy will include large scale national and international acquisitions in the label industry and the current employees will be retained and new opportunities for job creation are part of the future growth strategy”.  
Peter Møller, CEO of Schades Group: “The acquisition by Hansol will clearly strengthen the competitive advantage not only for Telrol but surely also for Schades and with the two legs in POS paper and Self-adhesive Labels, Hansol Paper will become one of the leading and most progressive partner for the European retail business. It will surely be beneficial for all parties; customers, employees and shareholders”.  About Hansol Paper Hansol Paper is the largest subsidiary of the Hansol Group, which was spun out of the Samsung family in 1991. Having operated for 50 years, Hansol Paper is Korea's largest paper manufacturing company with annual revenue of USD 2 billion and total assets of USD 3 billion as of Dec 2013. Hansol Paper has made vast amounts of plant and equipment investments and now has become a global top 3 thermal paper manufacturer.
Hansol Paper is capable of annually producing approximately 2 million tons of Printing & Writing Paper, Duplex Board, Container Board, Specialty Paper, Thermal Paper and several other types of papers. 
Hansol Paper has successfully grown to become a global paper manufacturer. Hansol Paper exports more than 50% of its products world-wide. Its mid-term goal is to generate sales revenue of USD 3 billion by 2016 through differentiated products and services.
About Telrol  The Company was founded in 1995 with its headquarter based in Almere, the Netherlands. The Telrol Group comprises of Peha Labels, BioLabel, HACCP Label, LMG Ribbons, Kolibri Labels and Q-Tronics, and  is the market leader in the Benelux in self-adhesive labels. It services the markets for food, retail, cosmetics, pharma, home and personal care, logistics and the chemical industry.
Leveraging years of experience and an extensive range of converting machinery, the Telrol Group has the flexibility to succeed in these markets. The Group operates on a national and international level. 
The Telrol Group now employs 230 people and features over 60 printing and converting machines and virtually unlimited technical possibilities. 
About Schades The company was founded in 1916 in Skive, Denmark where it is still headquartered. 
Schades Group converts thermal paper for its customers, including receipt paper rolls for cash registers and self-adhesive labels and enjoys a market-leading position in Europe and with a unique customer base including; retail, office stationery, distributors in food and non-food retail as well as logistics. During the past many years, Schades has invested heavily in production facilities, and combined with a strong local presence in the major European markets this has enabled the company to build competitive strength. Schades Group manufactures its products and serves customers from highly advanced factories in Germany, Denmark, the UK and France. The company also has sales offices in Finland, Sweden, Switzerland and Belgium. 
Currently, the combined group of Telrol and Schades represents an annual turnover of approximately EUR 150 million, employs more than 400 people, converts approximately 1 Billion square meters of paper annually and has offices in Germany, Denmark, the UK, Belgium, the Netherlands, France, Switzerland, Finland and Sweden.
Video's about the Hansol group are available on our website www.telrol.nl or at The Labelmakers Group YouTube channel. 
For more information, please contact:
 
 
Hoessein Hadaoui, Telrol Group CEO        Peter Møller, Schades Group CEO 
Hoessein@Telrol.nl                                     pm@schades.com
Tel: +31 (0)6 51458997                               Tel: +45 28 45 19 20
Web:        Web: www.Telrol.nl                     www.schades.com 
Hansol Paper www.hansol.com/english/ www.hansolpaper.co.kr/eng/  
 
This is a very interesting story of an Indian Sandeep Lal and his family from Allahabad, a city in the most populous North Indian state of UP. They left India after having lost their business and travelled to foreign lands where they worked their way up to glory from scratch! I wrote about Sandeep Lal President Metro Label in Canada  in April 2009 for a magazine, but somehow it escaped my attention to post it on this blog. Metro Label is now a celebrated company headquartered in Toronto Canada. Recently they celebrated their 40th anniversary which was covered by the world press. I reproduce first the article printed in newspaper "Toronto Star", a link to the video on them and then the article that I wrote on them in April 2009. 
 
 
 At the last labelexpo in Brussels 2013 many of our Indian label printers attended a dinner at my apartment alongwith Sandeep, it was a fun evening when we cooked ourselves and exchanged stories of our inheritance and the way forward. I also reproduce one of the pictures of that evening.








‘Green’ firm marks milestone 

SCARBOROUGH’S METRO LABEL COMPLETES REBUILDING JOB AFTER BEING HIT BY U.S. ECONOMIC WOES

 AS ONE OF THE COUNTRY’S LEADING LABEL MANUFACTURERS SCARBOROUGH’S METRO LABEL HAS A LOT TO CELEBRATE AS IT MARKS ITS 40TH ANNIVERSARY.

AARON HARRIS/TORONTO STAR Metro Label president Sandeep Lal, left, vice-president Nandini Chaudhary, Curran Chaudhary in charge of marketing and design, and chairman Narinder Lal are part of a family business that has become a top player in label manufacturing.
 
The company, which Narinder Mohan Lal founded in the family basement in 1974, has blossomed into one of North America’s top players. In addition to the main 132,000 square foot Progress Ave.-Hwy 401 facility, the 180-employee firm also has locations in Vancouver and Napa Valley.They produce pressure sensitive labels for a wide range of consumer goods, including internationally known cosmetic and liquor brands and the private labels of big Canadian grocery chains.“They have a very good reputation as progressive and eco-friendly manufacturers; and a tremendous reputation for customer service,” said Canadian Packaging magazine editor George Guidoni.
“The label market is roughly a $35 billion market worldwide, but there are hundreds of label printers around the world trying to get a piece of that market, so they do have to be competitive,” said Florida-based packaging strategist Michael Ferrari, founder of Ferrari Innovation Solutions LLC, who lauded Metro’s “culture of innovation and constant renewal.“There are mergers that happen all the time in this industry and obviously they are strong enough to stand on their own rather than either going under or having to sell out. Mergers and acquisitions have been rampant in this industry in the last four years.”
The family business, which transitioned from wholesaling to manufacturing on the strength of a $15,000 machine in 1976, realized exponential growth in the 14 years ending 2006 when revenues peaked at $63 million. The firm’s holdings include a golf course and residential development in Panama where they are considering launching a label business. But there have been hiccups. Business fell when the economic decline, price deflation and competitive pressures forced the 2011 closure of a fourth location in Montreal.“The U.S. recession cost us a lot of jobs; many of our customers got acquired which also cost us business,” said Sandeep Lal, who took over as president from his father in the early ’90s. “In the last two years we’ve grown our business by 30 per cent again. We’re climbing up to where we were and to get past that.”
He identified growth areas as pharmaceuticals, cosmetics and beverages, more so than supermarket perishables — meat, deli, bakery — which once commanded as much as 85 per cent of their output.
The offerings have also expanded to include glue applied labels, seen on water bottles; mould labels which are part of the container like on detergent containers; and shrink sleeves typically found on beverages.Differentiation is tough in such a competitive industry, noted Lal.
“Being green was one way to do it and the rest is all about service; and today price is also important; it never used to be,” he said. “We’re trying to be more efficient in manufacturing with newer product lines that can operate at higher speeds and then produce lower waste.”But there’s no compromise on environmental aspects. The 999 Progress Ave. HQ, completed in 2005 for $13.5 million, was designed to cut energy use and emissions. Among the initiatives: rainwater is collected to flush toilets; the use of waterbased inks instead of solvent-based inks; and exhaust from printing machines is filtered to heat the building in winter. The firm is currently awaiting building permits to install solar panels on the roof.“We wanted a green plant because we wanted a good place for our employees to work,” said Lal, 59. “It may sound corny but as an entrepreneur I feel I’m responsible for the health and welfare of the people that work for me, that I have a responsibility to them.”The eldest of four children, he dropped out of university to work with his father who had been a pharmacist in India, but couldn’t get similar employment here.
“As immigrant families we all arrive here and you want to somehow get to a point where there’s some financial security for the family. I remember late at night when my parents didn’t think I could hear them talking about how the bills were going to be paid this month or next month. “Those are difficult discussions to hear. You make choices to be part of the solution. For me working in the business rather than continuing in my studies was being part of the solution.”
Narinder, 85, comes in for an hour or so each day. He signs cheques, mingles with the staff and lights incense. His daughter Nandini Chaudhary is vice-president and her son Curran Chaudhary, who joined the company full-time in January, oversees marketing and design.
“Time will tell whether he has the skills and the motivation and the determination, but definitely it would be good if he does,” said Lal of the recent graduate and only member of the third generation at the firm.Curran, 23, has been pushing Metro’s online presence through social media, search engine optimization and Google advertising.“I want to see how it goes; obviously I’d be more than happy to continue the legacy but it depends on what’s best for all of us,” he said of his tenure.
His grandfather’s daily visits are a constant reminder that “hard work is everything; and determination and perseverance are enough to achieve anything.”


http://www.thestar.com/business/2014/08/14/metro_label_40th_anniversary.html 

What I wrote in 2009:


 
Recession or slowdown…it is time to innovate!
 
 
In 2002 I was on a trip to Toronto, Canada and had the opportunity to visit Metro Labels, owned by my friend Sandeep Lal. It was an impressive factory with a huge investment, latest presses and a great setup, producing an equally innovative and awesome product range. One of the many labels samples he gave to me was an interesting shampoo bottle label. On the very face of it, it was a very normal looking well printed and decorated label. It had all the statutory information, along with good branding on it. The interesting part is that it had a small diagonal half-cut on one of the top corner. Once a user had bought a shampoo bottle having such a label on it and had placed it on the counter in the bathroom, the user could lift the corner and peel off the top layer of the two layered label. With the top layer came off all the commercial information and the branding, leaving behind a nice bottle having a label with just a good looking floral design on it, nothing else! It served the need of such users who did not wish to make their private domain an advertising space for the manufacturer of toiletries. This maybe an issue for debate on label related laws but the point I am making is the innovation involved. Such endeavors appear to be the need of the hour in the present market conditions.
At this point of time, recession is hitting the global economies and making adverse impact on industry. In India it is cautiously being referred to as a slowdown. The economic figures being reported for our country do not put us into that category falling under the definition of recession. Fortunately our GDP is still showing positive growth. However still in the present circumstances most printers, press suppliers and industry suppliers maintain a restrained optimism on revival of the markets. It is a situation that generally appears after a bout of rapid growth and expansion. I would term it as time for consolidation. There was a spate of investments in label presses during the last couple of years much beyond what had been invested in the preceding years. This seems to have led to a state of overcapacity and fierce competition. When you look back and assess the situation, you are left wondering if it is really the recession or the slowdown or the after effects of growth in installed capacity which happened because of the euphoria of inflated projections of the rate at which the market was expected to grow. Anyway, it is time to consolidate. Label printers at this juncture should use the opportunity to innovate and use the full capabilities of their equipment to develop new products that would add value for them as well as for the users.
From being a country where traditionally labels were printed on conventional flatbed presses, we have seen the gradual shift to rotary flexo printing. Lately printers have indulged in high-end combination presses with a variety of advanced printing, decorating and converting capabilities. Ironically many of them have not exploited the full potential of their equipment. This is so because of their imperative need to break even and keep their machines running. In such a situation they continue to produce the same labels that they were producing on their older equipments. Now when it appears that they have a little time on their hands, they need to indulge in development and innovative products that will give the much needed profitability adding to their bottom lines. At the time of the last LMAI Label Awards, we noticed a vacuum in many segments of the label industry. While there were a lot of entries in the letterpress and flexo segment but when it came to offset there was only one company for all the awards. The case was same in the booklet label segment and the ultimate was when there was no entry in the electronic label segment and the award was given to a company who made a pioneering investment in an HP Indigo label press to produce labels in roll form. Evidently there is still room for investments in new segments as also the need for new products. It is time printers invested in new research and developments and spent some quality time quality time with professionals involved in packaging product development to create innovations in labels.
 
In the beginning of this column, I mentioned my friend Sandeep Lal of Metro Labels, Toronto, Canada. It is the success story of an Indian who travelled to foreign lands and worked his way to glory. Long years ago, Sandeep helped his father at their chemist shop in Allahabad, UP. Being the only successful and reliable chemist in that area, their business was good, growing and flourishing. Many smaller shops tried their hand in the same business but never succeeded in competition. They were envied by those who wished to copy their success but were unsuccessful. Then came a day when a protégé of a local politician managed a complaint against them and they were raided for drug law violations. Their business was sealed and they had to fight it out for six months before they could get to reopen their shop. Meanwhile the damage had been done! The competitors had firmly established themselves. The Lal family was dejected and disgusted, they just locked up the shop as it is and left for Canada to try their luck in foreign land. That was sometime in the early seventies. They started by selling labels sourced from other label printers. They worked hard to make their business grow and eventually started to produce labels themselves.  The first flexo press that they had used was displayed as a show piece in their reception area when I visited them. They have since moved to a much larger facility which has to its credit a host of awards.  By far it is perhaps the most impressive label factory setup in recent times. The unit has been recognized by the city of Toronto and TLMI in 2007, FTA and Label Expo in 2009 for environmental leadership awards. The company now ranks amongst the largest Label companies in North America and the largest producer of pressure sensitive labels in Canada. Recently they have been recognized as one of Canada's 50 Best Managed Companies for 2005, 2006 & 2007. They have taken over other units and are now operating from many locations. With Sandeep Lal aggressively heading the company, Metro Labels continue to grow and make worthwhile acquisitions. I wish more and more Indians work hard to take their companies the Metro label way!
 
Written by Harveer Sahni in April 2009
 
Story collated by Harveer Sahni Managing Director weldon Celloplast Limited New Delhi Indian August 2014
Helmut Schreiner who has seen life from being a destitute in the era post world war II to the time when his father started his label factory in their 45 square foot garage, went on to eventually retire as Managing Director/CEO from that same company that he transformed into “The Schreiner Group” with a sales turnover of over 130 million Euros in 2012. Helmut Schreiner is now 74 years old and believes in the capabilities of the next generation. In September 2012, he handed over the reigns of the Schreiner Group to his only son 43 year old son Roland. Helmut, after 55 years of service to the family-owned company — with 38 of them in the role of managing director/CEO – is now serving on the advisory board.
 
The Group now operates out of a total workspace of 70,000 square meters with over 850 employees. The company exports 60 % of their turnover and have a backup unit in the State of New York with 50 employees. 55% of the total group turnover comes from Medipharm catering to medical applications, 35% from Protech catering to automotive and technical fields and 10% from Printrust catering to security applications. Prosecure is a sensitive data & Technology maintenance and competence centre, in simpler terms it is the R&D centre. LogiData is the R&D centre for RFID.
 
He is now devoting a substantial part of his time to social activities and charities. He lives his philosophy, to be honest and true to himself. In retirements he is rediscovering himself and his inner passions. He recently sent to me a translation of his poetic expressions. I found it an extremely pleasurable expression of time being spent in retirement. So I decided to share with the print fraternity, I reproduce it as below;
 
The above can be reproduced by giving credit to presenter Harveer Sahni, Managing Director Weldon Celloplast Limited.
FINAT Congress 2014 was recently held from 5-7 June in picturesque destination, Monte Carlo, Monaco. The Principality of Monaco is a sovereign city-state, located on the French Riviera in Western Europe. It is bordered by France on three sides; one side borders the Mediterranean Sea. It continues to be an ideal tourist preference. 
 
 
 
 
 
 
 
The Finat Congress with its theme “The Battle for Shelf Appeal – Winning Strategies for the Label Industry”, attracted many stalwarts of the label industry. Modern day retailing across the world indicates that success in the battle to catch the eye of the consumer is of prime importance. There is an imperative need for the most attractive yet cost effective product decoration solutions. For label printers to excel and stay ahead of competition, they need to be in tune with emerging trends, developments, legislations and customer preferences. They need to take decisions to enhance their own competence as also invest in alternatives to meet the ever growing competition and challenges. Finat endeavors to empower the label printers across the globe. 
 
FINAT is the world-wide association for manufacturers of self-adhesive labels and related products and services. It was founded in Paris in 1958, and since then has been representing the whole self-adhesive supply chain. With 600 members in over 50 countries around the world, FINAT has much to offer to label converters and all suppliers to the labeling industry in terms of information exchange and the opportunity to network internationally. Over the years, the FINAT Congress has served as a vehicle for knowledge exchange, networking and inspiration among current and future label business leaders, suppliers, analysts and observers of the self-adhesive supply chain. 
 
I fondly remember my first Finat Congress at Paris in 2008. It was the year in which YMC was launched and it was also the 50th year celebrations of Finat. It has been a memorable event when I made the maximum number of global Label Friends! That is what a Finat congress does, it brings you in contact with peers around the world. Your vision and connection to the world of labels gets wider. Also unlike label shows, it is not restricted to a single destination and provides an opportunity to label printers to meet at exotic tourist spots in Europe.
 
Jules Lejeune, Managing Director Finat, while commenting on the Congress says, “Many useful business takeaways under the header 'The Battle for Shelf Appeal – Winning Strategies for the Label Industry'. From the '5 star diagram' of brand appeal (Cartils) to a 360 degrees overview of the label industry in France and Europe, via the future of product decoration in the eyes of the applicators, the mix of packaging and labeling technologies according to the brand industry, going beyond the shelf into 'mass customisation' (Mike Ferrari), helped by A.O. printed electronics (McClelland), right into the 'grand finale' of 3rd generation Swiss adventurer Bertrand Piccard.”
 
 
 
 
 
 
Andrea Vimercati past president of Finat says, “For me it has been one of the most interesting congress since 2001, my first one in Rhodes. We had high profile speakers and two panels full of ideas for the attendance, especially the one with end users. The Friday night at the Villa was great! All our guests were very surprised by this stunning place. Last but not least the experience of Piccard has left a cherry on the cake. This is the way the Finat Board intends to project the future events, in order to give more bullets to our members so they can help their customers to win the battle for shelf appeal!” Bertrand Piccard, Swiss aeronaut and explorer delivered the Keynote closing address.
 
 
 
With increasing number of exhibitions, events and conferences for labels taking place around the world, Label printers seem to have been stretched as to how much time and money they should spend on travelling to these premium shows around the world. Domestic event organizers in their respective countries also take away a lot of the committed indulgence that printers make in this respect. For this reason we see a decline in the number of printers coming to such events even though there is promise of constructive value in the content. Finat has always been able to offer extremely important content at their congress and thus I feel it is time to restructure the event so as to bring in a bigger number of printers from across the globe. This year ironically the number of printers was quite low as compared to suppliers. The suppliers are bound to get demotivated eventually as it is the printers for whom they invest. Even though the visit to Monte Carlo has been a satisfying experience for Isidore Leiser of Stratus Packaging, France yet he too feels it is time we dwelled on ways to improve attendance. He says, “I found the Congress very interesting and with many interesting topics the atmosphere was very cool. The places were exceptionally beautiful but there was one big thing that was missing is the number of label printers. How can we improve our industry if we, as members of this label printing fraternity are not indulgent and are not involved?”
 
 
Lisa Milburn, Managing Director of Labelexpo was at the show with her team along with the Label Guru, Mike Fairley. In her words, “The FINAT Annual Congress 2014 held in Monte Carlo was a great event. We had a wonderful opportunity to meet many industry colleagues and friends in beautiful surroundings. The conference programme was very informative and the signals of positive growth that were shared were extremely encouraging”. 
 
 
Jakob Landsberg, Chairman Finat membership committee and Sales director. Nilpeter summed it up as, “Last week FINAT conducted its annual congress in Monaco with 280 visitors from the entire value chain of the PS-industry. The growth in M2 seems to be back to pre crises with +3,5% from 2012 to 2013 – and optimistic projections of +6,4% 2013-2104 Europe wide. The congress was a great success with the theme "Battle for shelf appeal". How can we as the PS-industry help brand owners to create stronger brand awareness and shelf appeal?  The speakers came from sectors downstream in our industry and all expressed the importance in working together for success.  We managed to introduce a new interactive format with top panel participants – they represented application technologies in one panel and brand owners in the other. They both gave positive and inviting feed back to the PS-industry to keep close to them and to keep innovative. I have never seen so many questions from the audience at any congress before. The congress at the same time introduced the new FINAT Radar – a half yearly industry report with trends, statistics and bench mark information – to converters and suppliers members of the organisation. Finally the congress ended at a high with the inspirational speaker Bertrand Piccard, a Swiss pioneer that will fly the world in 2015 in his solar powered airplane, Solar Impulse. His message to all of us: "Welcome to those who believe in the power of dreams and who would like to join me in my exploration of life.  "Think the impossible possible" and "drop your ballast – it doesn't make you happy only heavy". We must all look for ways to improve the quality of the world we hand over to next generations – but same time bear in mind that good sustainability is profitable sustainability”
 
Gavin Rittmeyer of Martin Automatic USA says"Great Congress in Monaco. Good balance of speakers to inspire ideas for good leadership and practical measures to be creative and effective." Iban Cid of Germark Spain said, "The venue, Monte Carlo! with nice Ferraris but very expensive city! Socially it was very nice to meet all the industry friends. Specially the American's who have joined us. I had the opportunity to celebrate my 50th anniversary with them. In terms of presentations it was one of the best I remember. The most remarkable were the end users panel with L'Oreal, Reckit Benkiser, Lego and a guy of a big US winery. I could summarize it in two sentences: all of them love to have innovations from their label suppliers but they are not willing to pay a penny more for the labels!" Mikael Dahl of Nordvall's Sweden commented, "As usual, a very well organized event and as always it was nice meeting and networking with all friends within the industry. The working program at this year event was a little different to previous ones, in my opinion I must say it was to the better.The panel discussions, was an interesting concept. I think it is a very important issue to improve and engage our industries end users to learn what they think about printers and what they expect we can improve, so that we can do better.This kind of an event is a tremendous opportunity, when all stakeholders in the supply chain are gathered.The grand young man Helmut Schreiner, patriach of Schreiner Group said, "Finat Congress was a great experience. Especially for the Schreiner Group; also because of the number of awards."
 
Finat Congress is a premier global Label event! Printers worldwide need to congregate in big numbers to draw the benefit of what this unique institution provides. It is a platform that unites the label fraternity to a destination once each year in a fantastic networking environment with no barriers. It brings about the opportunity to interact with and exchange ideas with peers in different countries and explore the possibilities of alliances for mutual benefit. Many a joint ventures internationally owe their origination conceptionally at the Finat congresses. Printers return from Finat Congress with memories of good times lingering their minds. As luck would have it I regret I could not attend the conference this time but it gives me extreme pleasure that my friends missed me at the congress. Steve Katz editor Label and Narrow Web tweeted so. Calvin Frost President Channeled Resources wrote, “Everyone missed you at the Congress and hope you will make it next year” Yes I will make it next year!

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Written by Harveer Sahni, Managing Director, Weldon Celloplast Limited, New Delhi India June 2014

FROM SMALL BEGINNINGS TO BIG SUCCESS

An Indian label converters’ story

INDIA The history of Rajesh Chadha, Managing Director of Update Prints Pvt. Ltd. which owes its inception and inheritance to P C Chadha & Co. started by his grandfather is an interesting one. The first thoughts on letterpress, managing waste problems and family support were all highlights along the way. Come on a journey from Kobe in Japan to New Dehli in India, following the Indian Label converter’s history and thoughts for the future.
The very beginning
In the late 1970s and early 1980s driving on New Delhi’s Ring road, many factories could be seen from far away. One such tall building was the factory of P C Chadha & Co. in the Naraina Industrial Area. Around the mid 1980s when I was a commercial siliconiser selling release papers, I came to know that P C Chadha & Co. manufactured stickers and was a prospective customer. It was then a matter of time that I supplied some reams of release paper to them. During on of my visits I spent two hours discussing why the stickers they were supplying were curling. I was quite naïve then but with time and experience, I have written on my blog a very widely read article on controlling curl. The young man I met was Rajesh Chadha, who was running P C Chadha & Co. and is the present Managing Director of Update Prints Pvt. Ltd. which owes its inception and inheritance to P C Chadha & Co. started by his grandfather. Come on a journey from Kobe in Japan to New Dehli in India, following the Indian Label converter family Chadha. Read more…

Written exclusively for Narrow Web Tech Germany by Harveer Sahni, Managing Director Weldon Celloplast Limited, New Delhi

Frank Burgos
The first edition of “FlexoGurukul” an ongoing flexographic print training program launched by New Delhi based Fasco Printech Private Limited was held at Khar Gymkhana Mumbai on 28th and 29th of April 2014. The trainer was Frank Burgos President of USA based FlexoExchange.com, a company based in USA and recognised for training services provided by them in the field of flexographic printing. Frank has been in this industry for the last 30 years. Ever since 1997, when he founded FlexoExchange.com, he has served as the moderator of FlexoExchange's technical forum, troubleshooting print problems and offering advice to thousands of members from across the globe. Many of his articles can be found on FlexoExchange.com, covering topics as wide-ranging as attitude to blending and working of inks efficiently. In addition, he has created a YouTube channel dedicated to flexographic printing; UglyFlexo.com He has produced over 90 educational video tutorials! 
 
A Part of the audience
The print fraternity marked its stamp of approval by the large attendance resulting in a full house. The success confirmed the vacuum that exists in our printing industry in respect of training and technical empowerment. Fasco Printech has with success attempted to fill the void and need for trained human capital in the flexo printing industry. This program is initially spread over two years with two sessions each year, one in spring and one in autumn. The first session has touched upon the basics of flexographic printing and in the following sessions more advanced training will be delivered. The autumn session is proposed to be held just before the Labelexpo India at New Delhi. Fasco Gurukul has come as a welcome step in view of the growth in the industry and dearth of trained manpower. Out of over 130 attendees at the event, more than 70% were from printing companies which included those from Narrow web flexo, Wide web flexo and Offset printing. The balance, were mostly suppliers to the industry.
 
Pawandeep Sahni, CEO Fasco Printech Pvt. Ltd.



FlexoGurukul is the brainchild of Fasco Printech CEO Pawandeep Sahni, he says,” FlexoGurukul is the concept for empowering the owners and senior management on flexo printing. We are committed to help flexo printing companies grow to global levels”.







Chief mentor Harveer Sahni said, “We would like the training and education part to grow up to
L to R: Harveer Sahni, Frank Burgos and Pawandeep Sahni
become an institute. We have a vision and hope to accomplish it substantially some day for the benefit of the flexo printing industry”. On the first day Frank spoke about the Importance of inks in the flexo process he said, “Ink is one of the difficult variables to control in the entire process” He dwelled on the three main types of inks namely, solvent-based, water-based and UV-cured inks, their composition and functions. Later in the day he spoke on various tools and methods for monitoring basic ink properties and problems related to ink and the importance of measuring as also controlling pH and viscosity of ink. He also covered topics like photopolymer plates, both analogue and digital and problems related to plate defects. Frank, on day two continued with plate defects and there after moved on to plate mounting tapes and anilox rollers. He emphasized, “Anilox is the heart of flexo printing process. Depending on the type of the job, anilox rollers should be opted. Since they are one of the expensive components in the press one has to follow proper maintenance procedures.”   
 
Lighter moments
The event was attended by leading names in narrow web flexo printing like Pragati Pack, Sai Packaging, Webtech, Zircon, Ajanta Packaging, Seljegat, Jain Transfer, Synergy Packaging, Prakash Labels, etc. There was an impressive presence from the wide web flexo like Positive Packaging, PPL Huhtamaki, IDMC, Multiflex, etc. The suppliers at the event included Avery Dennison, UPM Raflatac, Siegwerk, Fujifilm Sericol, etc. Kaygee Loparex, Rotometrics, Tesa Tapes, Esko Graphics, Daetwyler, X-Rite, etc.

 
W&H Team


Leading equipment suppliers like Windmoeller and Holscher, Nilpeter, Multitec and Jandu were also present at the event. As per the feedback forms filled by the delegates, most of them have confirmed their participation in the autumn edition of FlexoGurukul.


 
 

The event was sponsored by Italian Label Press manufacturer OMET. They have communicated their resolve to make flexo grow in India. They have demonstrated their mindset by agreeing to the sharing of this event with all constituents of the flexographic print industry. While throwing the event open Harveer Sahni added, "Today we are not competitors here. We are friends in a technology that we like, and are confident for its positive growth. Without support from Omet, this may have become difficult".



Those attending were a satisfied lot and commented;

 



Priyata from Sai Packaging said, “An engaging, well structured technical training with a management perspective and no brand endorsements, complete value for the time invested – Frank has left most of us looking forward to the next FGK”







Nikhil Khanna of Printers Den said, “The time spent at first FlexoGurukul has made me crave for more, made me fall in love with the process, looking forward to the next session”.






 




Manish Kapoor, Sales Manager Nilpeter said, “An initiative that the Indian Industry required and will go a long way”.












Amit Ahuja of Multitec commented, “Informative and well executed!”








Sanjeev Sondhi of Zircon summed it, “The missing link of knowledge delivery in our flexographic printing industry has been created as FlexoGurukul
 




The event FlexoGurukul was thus a booming success!
 

Fasco Printech Private Limited
S-49/37 DLF Phase-III
Gurgaon-122002
Haryana, India
P: 0124-4115380  
He was a part of India’s label history!

 

 
 
In the early 1980s, I was only a commercial siliconiser and screen printers making stickers were my customers. Label presses had yet to make a big impact and labelstock was still not a very viable market. All the stickers that were produced were coming from screen printers. Most of the work done was manual! Exposing the negatives or positives and then producing a screen to print, it was an art. It was the pre press and press work of that time. Printing was also done manually using a squeezee on an exposed screen… He was an expert, an artist who perfected the art and pioneered the evolution of that technology. He was my first customer in Mumbai!!! I sold to him five reams of silicon paper at that time. Jagdish Zaveri was the man. Last evening on 5th of April 2014, at the age of 75 years he breathed his last. The industry pays tribute to one of initiators of label in India. Rest in peace, Jagdishbhai!

 

 

It is ironic that almost exactly a year back on the 7th of April 2013 another legend in the label industry, Kartar Singh Dunglay had passed away.

 

 

I still cannot forget the time I first visited his office in Royal Industrial Estate Wadala. My in-laws lived in Wadala at that time, so his office was very close and with every visit it became a ritual to start my BOMBAY tour by meeting him first. As I entered his office the first time, I was overawed! Elegant as he looked with his all white apparel, a Tilak (A religious symbol or a line) on his forehead, a large table; which was very clean, had fancy telephones and gadgets of those times… Jagdishbhai was class. He was passionate about screen printing as I am for labels today. When I visited him that time, he probably saw the passion that I had for the industry. He took me inside his factory to show his innovative abilities. The cleanliness in the unit was evident. It was a time when people screen printed and used wooden racks or the factory floors for printed sheets to dry. He had pioneered in using spring loaded Aluminium drying racks for optimizing space and manufacture lean so that constraint of space would not restrict continuous production. More so in a place like Mumbai where place available is always short.

 

 

He was indulgent in his work and passionate about the industry. He took keen interest in the leadership of industry associations. As the founder president of Screen Printing Association of India, he spared and invested his valuable time for the growth of the screen printing industry. He was the Vice President of BMPA (Bombay Master Printers Association) in 2002-2003 and was also actively involved with social and sports associations. A man, who accepted change and evolution as it came, adopted the self adhesive label industry as it has evolved. He has passed on the heritage to his soft spoken son Sandeep Zaveri. Their present company Total Print solutions Pvt. Ltd. at Navi Mumbai is a successful label enterprise. Sandeep, taking the heritage forward is the vice president of LMAI (label Manufacturers Association of India) and the President of the YMC (Young Managers Club) of LMAI. His work for the label industry is widely appreciated.

 

 

Jagdish Zaveri lived an eventful life full of vigour and socializing. He strongly believed that one should give back to the society that gives you so much. He would never miss his association meetings and loved to spend his evenings with his friends in the club. He lived a full life and will always be missed by industry colleagues, family and his social associates. Rest in Peace my friend Jagdishbhai…

 

 

We ALL will miss you!

 

 

A tribute on behalf of the Indian Label Industry written by Harveer Sahni, Managing Director, Weldon Celloplast Limited, New Delhi-110008.  6th April 2014

 

I have always been of the opinion that there is nothing as stagnation in an industrial enterprise, more so in the Indian label industry. There is either growth or recession. Anything that stagnates starts to deteriorate. Growth or change is inevitable and an imperative part of any enterprise. Fortunately for a country like India with a large and numerically enhancing young population achieving increasing literacy levels, the demand for consumer products will continue to grow steadily. This growth in consumerism is obviously expected to give fillip to the already growing organized retail. This may witness exponential expansion of the retail sector if FDI in multi-brand retail begins to happen. All this will definitely drive growth in demand for labels. The industry maybe facing momentary slowdown due to circumstantial situation, but on a “year on year” basis the Label industry continues to register a near double digit growth. The slowdown in the manufacturing sector is expected to end and the economy is slated to lookup once a new stable government takes charge at the centre after general elections. India has no dearth of investors who drive growth in an industry that registers automatic growth consistently.  All growing industrial segments do experience the entry of new entrepreneurs besides expansion moves from existing companies. There are at least three types of expansion initiatives in the Indian Label Printing Industry. First, it is the existing printers who, in response to the need of their natural growth, have to invest in new capacities. Secondly, it is the commercial offset printers facing slowdown due to the impact of internet, who are expanding into the label industry which is growing. Then, it is the new investors who are flush with funds, maybe due to some real estate deals, who have no knowledge of printing but on hearsay or with prospective partners, make investments in Label presses. With investments growing in an unregulated environment, it is likely that there is creation of excess capacities. The pressures to break even for the new entrants into the industry, escalates and they start making desperate sales bringing down prices and putting margins under pressure. This creates difficulty for existing established printers. As a result of this situation we find printers complaining of a slowdown and difficult situations arising out of haphazard capacity growth. Despite such situation the label market has over the years segmented substantially and each segment has individually started to branch into their fields and register growth to contribute to a situation such that when we review it on a national level, the label industry shows up definite growth both in capacity and investments. However due to reasons explained herein, the industry is cautious but still growing.
Segmentation of the self adhesive label industry is a very important part of its growth and evolution.
In the earlier years a label printer would indulge in all types of stickers. These include from plain stickers to printed, hot foiled and decorated labels. With passage of time and investments being made in high-end equipment, it has all changed. The sticker became an engineered product called label. Size of the label industry is measured largely by the amount of labelstock consumed by it. The industry is segmented into various segments like the plain labels or variable information labels, pharma labels, product (FMCG) labels and the innovative/security/special labels. Strange as it appears the largest consumption of labelstock comes from a segment that has the least investment in equipment and the least margins. The plain label or the VIP label segment producing Price labels or gun labels, A4 labels and Barcode labels accounts for the largest share of labelstocks consumed in self adhesive labels. This also is the segment that has the lowest margins due to less value addition. Converting these does not really need very high-end machines with enhanced capabilities, neither does it need the expensive slitting and inspecting equipment. Most of the time converters are just die-cutting and finishing. These converters are always under pressure to drive in large volumes to stay afloat due to depressed profitability. With low initial investments and because of new entrants into labelstock manufacturing ready to fund their working capital needs with required raw material on credit, there is a rapid growth in the number of entrepreneurs in this segment. It is interesting that with so many new entrepreneurs, even though in the micro and small sector, they are likely to eventually settle down and start growing to higher levels providing further impetus to the growth of label industry.
The pharmaceutical labels and product label segment is perhaps the face of the self adhesive label industry. It is responsible for producing the highly engineered, converted and decorated labels. This segment accounts for bulk of the investments made for acquiring sophisticated European and American branded label presses. The label printers make huge investments to upgrade their capability not only in printing but also in expensive inspection and quality enhancing finishing equipment to meet the exacting demands of their customers. It is these days a difficult situation for the established players when they are pitched against new entrants who in their efforts to service their investments are ready to forego margins and create intense competition in the marketplace. This makes it difficult to justify returns on investments. This may appear to be a win-win situation for the print buyers. However, in the long run these new entrants may not be able to sustain their customer’s demands for quality control, tight schedules and short runs that cannot be catered to, in view of reduced margins. The pharma sector has in recent times faced slowdown due to circumstances at a global level however in view of the growing health concerns of a large population locally, this sector cannot remain down for a long time. It is thus that printers continue to invest even while exercising caution and restraint.
Microtext labels
The top end of the label industry these days seems to be the forte of a miniscule segment that is foreseeing high growth and higher margins. It also is attracting the highest investments in equipments with multiple capabilities in combination printing processes, decorating and diverse converting methods. For obvious reasons there appears to be less competition in this segment. This segment is perhaps the most innovative for its indulgence in creating products that stand apart from the mainline products. Some of the label products that this segment offers are; high security labels, booklet labels, lottery labels, document security, etc. Printers in this segment have acquired and continue to acquire additional capabilities like producing linerless labels, online siliconising and gumming. This enables them to print subsurface or on surface. The equipment they possess has capabilities to shuffle between self adhesive labels, shrink sleeves, lamitubes and folding cartons. They have access to diverse printing and converting capabilities on their expensive equipments.
At this time it is interesting to note that with the advent of indulgence in flexographic printing in self adhesive label industry in India, indegenous production of narrow web flexo presses commenced in the early nineties when an Indian entrepreneur Baldev Singh Jandu developed a flexo rotary label press. These machines catered well to the gunlabel (Price label) segment and later with growth of barcodes to barcode labels segment.  Jandu Engineers have been consistent in sale of their label presses and have created a very specific segment for their product. On another scenario since there was a definite segment for flatbed label presses created by the earlier Japanese presses and since it was a lower investment as compared to rotary western equipments, Indian printers invested continuously into these flatbed presses. Also given the fact that flatbed dies were much cheaper as compared to flexible dies used in rotary presses, these presses were popular. Ahmedabad based R K Label machines saw a market potential in this segment and developed flat bed machines that found a ready market. So successful were they in their venture that at the last Labelexpo India they claimed to have sold almost 700 machines till date. With rising prices of high-end label presses from the western world, Faridabad based Multitec developed their flexo rotary modular label press so as to find acceptability in comparison to the imported equipments. It is credible that the press has found acceptability with established printers like Update prints, Syndicate labels and Kumar labels. A satisfied Aditya Chadha at Update says, “We have recently installed an 8 colour multitec flexo press and are satisfied with the performance. It offers stability at high speeds, smooth production and flexibility to print on various substrates.” Multitec has also successfully exported many of its presses. An industry that was initially dominated by European, American and Japanese has gradually shifted equation. Mulitec has created a segment by successfully offering an acceptable alternative to Mark Andy 2200. While the European and American presses have maintained a steady presence yet the market has a very obvious presence of Chinese, Taiwanese and Indian label presses.
started with investments in Japanese flat bed label presses. Over the years with need for faster machines and evolution of flexo printing process, the shift from letterpress to flexo is evident, gradual and steady. With growth in demand for flexo printing label presses, soon many branded rotary flexo machines started coming to India. These were mostly from Europe or USA. These presses have over the years carved out a definite market for them self. Brand names like Mark Andy, Gallus, Nilpeter, Omet, Gidue, Rotatek, MPS, Edale, etc. are dominant in the label industry now.
The Indian label industry is now extremely diverse in its spread across the nation. I have attempted to estimate the no. of presses installed in the preceding year. It is my personal estimation after interaction with industry peers and machine suppliers. I have also relied on press reports. Samir Patkar, MD Gallus India has stated earlier at Labelexpo-Europe2013 that Gallus had sold 9 presses in 2013 and hoped to close the year with 10-11 press installations. Manish Kapoor Sales Manager Nilpeter India confirmed sale of six Nilpeters. There are other sales made by Mark Andy, Omet, Gidue, etc. According to Gaurav Roy whose company FIG sells the Mark Andy presses, they have sold 8 presses in the last one year. Says Gaurav, “We have over 150 Mark Andy installations in India. The trend is changing now; with printers opting to buy the high-end performance series, the number of installations per year maybe coming down but the value of equipment has risen”. In my personal opinion about 30 label presses from the established western suppliers have been installed in India in the last twelve months. Ahmedabad based Manish Hansoti selling Chinese Zonten presses has informed sale of five flexo presses and 13 die cutting machines. Though the die-cutting machines cannot be termed as label printing presses yet they contribute to the usage of labelstock and eventually growth of label industry so I will include them in the grand total of label converting equipments. Installations made by the Amit Sheth led Label Planet and their Asian principals are almost 14 Weigang flexo presses and 25 rotary die cutting machines. As for the Indian press suppliers Jandu has sold 12 presses. Ahmedabad based R K Label Machines says they have sold a total of 22 label presses, which is a mix of flexo rotary and flatbed. According to Amit Ahuja of Multitec, they have sold a total of 16 presses out of which 4 have been exported. There are other Indian machine suppliers but their contribution is miniscule. I estimate the total no. label presses and die cutting presses that would convert labelstocks into labels is in excess of 140 that would include other local presses and the used presses coming in.  Out of this grand total more than 50 machines are plain die-cutting presses but as I mentioned earlier, since they play an important part in the total usage of labelstock in India they have to be considered in estimation. Moreover it is the basic entry point at the micro level for people entering the label industry.
The Indian label industry would have ended the year on a very positive note and registered higher investments and growth rate but for the exchange rates having played the spoil sport. Before the Labelexpo Europe last year, all looked very good but when the Rupee fell by almost 15% making equipment costlier, label printers put purchases on hold and also many of them put off their trip to Brussels. Another factor that has been responsible for slower growth is the political unstability of the central government facing the nuances of coalition politics. Also FDI going on hold in anticipation of stability after the general elections this year, impacted the economy adversely. However still the Indian label industry is moving ahead with caution, to achieve growth and cater to the market that still has a lot of potential.
Written by Harveer Sahni Managing Director, Weldon Celloplast Limited, New Delhi India. March 2014

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In India’s pre-independence era when printing technology was still very basic and foot operated treadle presses like the one shown alongside were used to carry out printing jobs, in 1941 Upendra Anantha Pai and his brother Dr. T M A Pai in Manipal, South India co-founded, “Manipal Power Press”. They named their enterprise so because they used power to operate the presses in their unit. It was the new technology prevalent in those times. The printing company was located in Manipal, a small town near Udupi, the abode of Lord Krishna in coastal Karnataka.




 



Type-setting with lead type-faces and wooden blocks used to be assembled together manually to make the printing frame that would be used to make repetitive prints. In today’s time this sounds primitive, yet in those days the printing process was considered to be ahead of its time. 


 
Satish Pai & Mohandas Pai with their manager

In the late 1950s Dr. T M A Pai’s eldest son T Mohandas Pai and T Satish Pai son of T Upendra Pai, joined the management of the press. As time progressed, technology kept on evolving and up-gradation to match the evolution was adapted by this enterprise. They kept pace with the need to implement change and automation, as and when it became an imperative. With passage of time, from the treadle printing presses to faster Mercedes letterpress machines to sheet fed offsets and web-offset printing presses, transformed Manipal Power press immensely. The original name Manipal Power Press started to appear a little confusing, as running a press or for that matter any factory, without the aid of power became unimaginable. So in 2000 the middle name was dropped and the company was renamed as Manipal Press Pvt. Ltd. and later Manipal Press Ltd. Youth has many attributes and some of them are the immense energy, desire to excel and the capability to take risks to stay ahead in a rapidly changing scenario. They are restless and if motivated and mentored in the right direction they can produce amazing results. Their induction in any enterprise along with experienced mentors brings about a freshness that transforms the organisation from a possible stagnation into the fast forward mode. When it was time to induct the generation next into leadership and to eventually pass the reigns into their hands, the management of Manipal Press took the expected decision of inducting Gautham Pai, grandson of the co-founder T Upendra Pai and son of Satish Pai, into the company. 
 
Gautham Pai, his office, designed to also be a conference room
Gradually, growth picked up with expansion towards various tangents. The focus of this organization, that was initially into printing transformed to become “communications”. Printing became a part of the process for Manipal Press to turn out products that would aid communications. Diverse printing processes and converting technologies were adopted to march into future and turn out state of art products and services. It was time again to change the name of the company such that it communicated its focused mindset. In 2011 Manipal Press Ltd. became Manipal Technologies Limited.

 
 
Upendra Ananth Pai alongwith his younger brother Dr. T M A Pai and friend Vaman Kudwa, an engineer by profession, were the founders of the now nationalized Syndicate Bank. Upendra Pai’s eldest son T A Pai was instrumental in rise of Syndicate Bank, he rose to be the chairman of the bank. T A Pai later headed many important, Government of India Organisations and also became a union cabinet minister. In 1957 his younger brother Satish Pai was inducted into the management of Manipal Power Press which was set up initially to cater to the needs of Syndicate Bank printing ledgers and stationery. With a committed customer in Syndicate Bank, the press kept growing at a modest pace. Other customers were added from the region but largely the operation remained active locally. The initial treadle presses were replaced by faster mechanical letterpresses and then by one and two colour Heidelberg offset printing presses. In 1975 as demand grew they felt a strong need to go for faster machines so they invested in their first web offset press, a 16 inch Thimson. At this time the company was producing bank stationery, cheques and other security printing materials. It was only in 1999 that they bought their first four colour offset press that actually brought them into mainline commercial printing. Around the same time, Satish Pai’s only son Gautham, then in his mid twenties joined Manipal Power Press when the company turnover stood at 90 crores. Gautham, did his schooling at the Madhav Krupa School in  Manipal followed by graduation at MGM College and finally acquiring his degree in printing technology from MIT Manipal. He initially worked in the media division looking after production of magazines and newspapers. Having interest in the digital IT field he also indulged in developing a business in software development. Even during his school days he was quite fascinated by the printing businesss and would often visit the press, sometimes even during the night when work was going on. However strange as it seems coming from an engineering student, he says, “It is the business that interests me more than the technology”. I guess it is the banking heritage that shows. In his initial training period Gautham even printed himself for two months. Later he set up a corrugated packaging unit all by himself and remembers the problems encountered. It took him 6 months to get a power connection he reminisces. Satish Pai has been a very positive influence on his son. Gautham is modest in his approach to people and very patient in listening to understand what people say. Speaking about his father Gautham says, “He is always accessible and mild by nature but extremely persistent in his pursuits”. Gautham also started a business in making candles and home fragrances which has grown phenomenally. When I asked him, “why fragrances”? His eyes lit up and said, “I love fragrances!”
 
By 2004 a 30 year old Gautham was firmly in the driving seat at Manipal Press. A tour of all the facilities at Manipal escorted by him personally left me in awe of what this young man had achieved in the last nine years. It was absolutely amazing to see how this company had integrated backward and forward. They have invested in technologies that are extremely diverse and justify the new name. As one enters the book and magazine printing unit, one is left looking at a vast spread of machines, finishing/packaging equipment and a sea of workers converting tons of paper. The security printing and products unit makes credit cards, scratch cards and other security products. It is a totally self sufficient unit complete with an in-house post office. They produce their own holograms, security labels, security envelopes, etc. They also produce their own self adhesive labelstocks on a Nordson hotmelt coater. The packaging unit displays their move into the packaging by more investments being made there. In a recent move they have merged their packaging business with Utility Printpack, India’s leading packaging solutions providers, creating a new entity Manipal Utility Packaging Solutions (MUPL), having manufacturing operations in Manipal, Ahmedabad and Chennai. According to company press release this move is a game changer in the packaging business landscape in India and will create unbeatable customer value proposition. To increase their offerings to the FMCG and the Pharmaceutical sectors they have acquired controlling stake in Chennai based UPSL in 2007. They aspire, the label business to contribute Rupees 100 crores turnover in two years from units at multiple locations in India.
 
Gautham gives credit of this success to his team and finds pride in the fact that he has let them grow in their work space as entrepreneurs and draw pleasure in delivering value to the organization. It is thus that in times of crisis they come together as one team and family all knit as one to resolve issues effectively. Some of the employees in the company have grown from grassroots level to become managers. Gautham relies heavily on evaluation done by his team before making investment decisions. Finally it is always the banker in him that comes to the fore; “Numbers matter” he says and adds, “Never really have invested in a facility that did not work”. However he does get pensive when we talk of RFID on which they continue to research as the project appears to have futuristic potential but the numbers continue to evade, so the decision to invest remains on hold. Credit cards, document security, digital variable information printing, scratch cards, etc are projects that have exciting aspirational prospects for Manipal Technologies and will continue attract up gradation and investments on an ongoing basis. The company or the group as I would like to term it now has come a long way from 2004, the time Gautham took charge of management and when the turnover was 90 crores. Today, operating out of a total workspace of almost 700000 square feet and using 36000 tons of paper and board, the group total turnover is almost Rupees 2550 Crores. Manipal Technologies has units in Manipal, Mumbai, Chennai, Delhi, Kumta, Kolkata, Germany, Kenya and Nigeria. All units are certified for ISO (EMS) 14001.2004, FSC and fully compliant for the highest level of regulatory standards for pollution control. The break-up of their turnover is as here under;
Printing and packaging:    Rs.700.00 Crores with 4500 employees
 
Home Fragrances:             Rs.1600.00 Crores with 2000 employees
 
Media Business:                 Rs. 250.00 Crores with 300 employees
 

Satish Pai has since retired from business 6 years back. I missed the opportunity to meet him during my visit to Manipal as he was in USA visiting his daughter. Gautham’s mother Sandhya Pai who has been a very active support to her husband still spends time at the office managing the editorial of the media publications where she has been working since 1997.  Gautham’s wife Vanita, an alumni of Delhi’s LSR College, belongs to a Jain family from Moradabad. In 1999 she had come to Manipal to pursue a post graduate course in Journalism. As luck would have it, the college did not have a campus of its own so classes were being held in the building that also housed Gautham’s office. Just about a month before she was to return home after completing her studies, she met Gautham… it was love, at first sight! They met each day after that and decided to take the marriage vows. Vanita was worried if Gautham’s parents would accept her, which eventually they did. Vanita feels that her being a vegetarian influenced her mother in law’s decision to accept her. The evening I spent with them at their home, I could still see the glow on them and the twinkle in their eyes while telling their story. The romance was ongoing and evident! They have two wonderful daughters, Trisha and Divina aged 8years and 4 years respectively. When I asked Gautham if he expected them to join his business one day, he laughed it out that they were too young at this time and when time comes they will decide for themselves. Vanita loves journalism and does contribute to the media business occasionally. Helping in designing department, when annual calendars were being created.
 
Gautham Pai is satisfied that his company continues to grow in value in the end user prospective. The evolution of print technologies, whether digital or analogue, does not bother him. He is committed to go with the flow. As far as he is concerned, he is communicating. Digital, offset, gravure, flexo or letterpress is not the matter, it is communication. Manipal Technologies Limited will continue to evolve in print, credit cards, aiding payment transaction technologies, service solutions, document security, etc. In five years he sees this company as a 50% solutions providing company. As for packaging he wants his company to be creating value for his customers. By modest estimates he feels his business will grow at a rate of 20% per annum. To achieve so he feels he needs to have the right person at the right place to run the business effectively. However still he feels, while members of his committed team are extremely important for leading the business to continued growth, yet the business should be structured so as to run and grow steadily on strength of systems put in place by his team. He wishes and expects his team leaders to be smarter than he himself. His mantra, “Delegation is the key, ownership and management should not be mixed”
 
Written by Harveer Singh Sahni, Managing Director, Weldon Celloplast Limited, New Delhi, India December 2013
The article was first published by Printweek India.